Sunday, December 27, 2009

Kune Kune

Kune Kune is a Japanese phrase that roughly translates as "many twist and turns". It seemed like a good description of some different ideas we've been working on.



The first piece we did that started us on the Kune Kune path was an illuminated sculpture we did for the Charlotte Street Awards. I wish that I had better documented the making of this piece. Most people don't realize the engineering and labor that went into making it. The piece was made to fit in the front window of the gallery without causing any damage or modification of the existing sheet metal window surround. The piece is about 6' in height and 21' in length. We constructed two frames out of steel u-channel that provided concealment for the wiring, as well as an anchor for the illuminated knit forms. Inside the the knit forms is a steel armature made from 1/4" steel rod. The lighting elements fastened to the armature and then a flexible plastic tube was slid over the armatures. The forms were then covered by Rie's hand knit tubes.




Some time after the Charlotte Street Awards Hesse McGraw ask us to be in a show at Paragraph Gallery on very short notice. We were quite busy with other commissions but cranked out these two pieces in the evening (second shift) hours in under 3 weeks (mostly Rie speed knitting).


When Hesse ask us to be in the show at Paragraph, we had been thinking about how we wanted to develop the piece we had done for The Charlotte Street Awards into a more 3 dimensional composition. At first we began playing around with wire, and then switched over to using plastic tubing that is made for architectural models and masonite. Once we came up with a composition we were happy with, we began to make the finished maquette. We're calling this a maquette because it's a little over 100cm tall, and we really considered it a design study for doing a large scale piece with internal lighting.





In the finished maquette we would be scaling the piece up from the preliminary maquette. Instead of small architectural model plastic tubing, we would be making the armatures from wood and what was masonite in the preliminary maquette would be clear acrylic in the finished maquette. The wood elbows had to be made from scratch. This series of photos show some of the steps in making the elbows.


After the elbows were made, we began gluing up the sections of armature. Aluminum pins and polyurethane glue was used to join the pieces. Various clamps, weights, blocks, and tape were used to keep the sections in alignment while the glue dried.


After the glue dried, the sections were sanded smooth in preparation for painting them white



Knitting the sheaths and sliding them over the painted armatures.


The finished maquette




A few renderings where we pitched "Kune Kune" as proposals for outdoor public art.

Sunday, October 11, 2009

Puzzle Screen - Version 3

This is our latest Puzzle Screen design. It is made of molded Bamboo and Luan veneers and finished with a water based lacquer. The first step in doing a molded ply design is making a mold, but since I didn't take any pictures of the mold making process, I'll have to show making a mold in another post.


Once the veneers have cut to size, registration holes drilled, and corners rounded, they are ready to begin applying the glue.


Detail showing my registration system for holding the veneers and cover sheet (caul) in the correct position during the molding process.


We use a vacuum bag system for doing most of our bent ply designs. The veneers and mold are placed inside an industrial weight polyurethane bag and vacuum pressure presses the veneers over the mold.


After the pieces come out of the vacuum bag, they are prepared for the trimming process.


Trimming the rough glued edge off of the pieces on the table saw.


Rounding the corners with a router and template.


Cutting the slots with a dado stack on the table saw.


The pieces have all been trimmed, slots cut, sanded, and are ready to apply the finish.


Detail of finished screen.

Puzzle Screen Sighting


Actress Rachael Taylor in front of Puzzle Screen. Screen capture from the movie "Shutter".

Copyright - 20th Century Fox / Regency 2008.

We had heard Puzzle Screen was in this movie, and when we finally got around to renting it, we were surprised how much screen time Puzzle Screen had. This is the version of our Puzzle Screen licensed to and manufactured by Idee' Co. in Japan.

Wednesday, September 9, 2009

Barnacles

While real life barnacles cement themselves to an object and never move, our Barnacles blog has moved. We've decided to give Barnacles a blog of it's own. To view our Barnacles blog, please click the link in the side bar.